Hastelloy X Alloy UNS N06002: Properties and Applications

# Hastelloy X Alloy UNS N06002: Properties and Applications

## Introduction to Hastelloy X

Hastelloy X, also known as UNS N06002, is a nickel-chromium-iron-molybdenum alloy renowned for its exceptional high-temperature strength and oxidation resistance. This superalloy is widely used in demanding industrial applications where extreme conditions are present.

## Chemical Composition

The chemical composition of Hastelloy X plays a crucial role in its performance characteristics:

Element | Percentage
Nickel (Ni) | 47% (min)
Chromium (Cr) | 20.5-23%
Iron (Fe) | 17-20%
Molybdenum (Mo) | 8-10%
Cobalt (Co) | 0.5-2.5%
Tungsten (W) | 0.2-1%
Carbon (C) | 0.05-0.15%

## Physical Properties

Hastelloy X exhibits remarkable physical properties that make it suitable for high-temperature applications:

– Density: 8.22 g/cm³
– Melting Range: 1260-1355°C (2300-2475°F)
– Thermal Conductivity: 11.2 W/m·K at 100°C
– Electrical Resistivity: 1.22 μΩ·m at 20°C

## Mechanical Properties

The alloy demonstrates excellent mechanical properties across a wide temperature range:

– Tensile Strength: 655 MPa (95 ksi) at room temperature
– Yield Strength: 240 MPa (35 ksi) at room temperature
– Elongation: 35% at room temperature
– Creep Strength: Maintains strength at temperatures up to 1200°C (2200°F)

## Key Characteristics

Hastelloy X offers several distinctive features:

– Outstanding oxidation resistance up to 1200°C (2200°F)
– Excellent resistance to carburizing and reducing atmospheres
– Good fabricability and weldability
– High strength retention at elevated temperatures
– Resistance to stress-corrosion cracking

## Industrial Applications

Due to its exceptional properties, Hastelloy X finds applications in various demanding industries:

### Aerospace Industry

– Combustion chambers
– Afterburner components
– Turbine casings
– Exhaust systems

### Industrial Gas Turbines

– Combustor liners
– Transition ducts
– Hot gas path components

### Petrochemical Industry

– Furnace components
– Catalyst grid supports
– Heat exchanger tubing
– Pyrolysis equipment

### Nuclear Industry

– High-temperature reactor components
– Heat exchangers
– Fuel element spacers

## Fabrication and Welding

Hastelloy X can be fabricated using standard techniques, though some considerations apply:

– Hot working should be performed between 1175-1230°C (2150-2250°F)
– Cold working requires intermediate annealing
– Welding can be performed using GTAW, GMAW, and SMAW methods
– Post-weld heat treatment is generally not required

## Comparison with Other Alloys

Hastelloy X offers distinct advantages compared to similar high-temperature alloys:

– Better oxidation resistance than Inconel 600
– Higher creep strength than Inconel 617
– Superior carburization resistance compared to Alloy 800H
– Better fabricability than some cobalt-based superalloys

## Maintenance and Corrosion Resistance

Proper maintenance ensures optimal performance of Hastelloy X components:

– Regular inspection for signs of thermal fatigue
– Monitoring for carburization in certain environments
– Cleaning with non-chlorinated solvents
– Avoiding contamination from other metals during maintenance

Hastelloy X UNS N06002 remains a premier choice for high-temperature applications where strength, oxidation resistance, and fabricability are

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